Major Problems with Chevrolet Express Derived from Complaints & Recalls

Learn about the common problems with a used Chevrolet Express to avoid purchasing a bad year of the model.

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Best and Worst Years for Chevrolet Express

Explore the chart showing how many complaints have been filed for each year of Chevrolet Express.

Model Year	Complaints
2008 Express	13
2007 Express	12
2006 Express	10
2005 Express	16
2004 Express	19
2003 Express	57
2002 Express	54
2001 Express	44
2000 Express	81
1999 Express	68

Worst 3 Chevrolet Express complaints

2006 Chevrolet Express AIR BAGS Victims: 2 Mileage: 64500 miles

2000 Chevrolet Express POWER ADJUST Victims: 1

1999 Chevrolet Express FRONTAL Victims: 1

Browse Chevrolet Express complaints by category

Problems with SERVICE BRAKES, HYDRAULIC, ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP and TREAD/BELT are the most frequent issues recorded by the NHTSA from Chevrolet Express owners.

Problem Category	Number of Problems
SERVICE BRAKES, HYDRAULIC my rotors keep warping and endangering my life!!!!!!!!!!!!!!!! i am on my fourth set of rotors in 84 000 miles!!!!...	21 ~ 38168 miles
ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP > SERVICE BRAKES, HYDRAULIC 2005 chevrolet express shock tower failure. consumer stated that the shock tower cracked in half. was repaired. she states that...	21 ~ 8612 miles
TREAD/BELT > TIRES consumer states that while driving and without warning the front tires have tread separation and it will be hard for	20 ~ 2500 miles
TIRES 2003 chevrolet express lost control of vehicle striking the median barrier. *bf according to the police report the rear tires...	15 ~ 42695 miles
ELECTRICAL SYSTEM tl* the contact owns a 2008 chevrolet express. the contact was driving 45 mph when the exterior and interior lights...	15 ~ 52620 miles
HINGE AND ATTACHMENTS > DOOR > BODY i have also experienced problems with both the passenger and drivers side cargo door hinges not operating properly and binding....	14 ~ 63111 miles
BODY > STRUCTURE the side doors on both sides very hard to open because you cannot grease them the sunroof leaks back rear...	12 ~ 70561 miles
AIR BAGS while driving down the road at approximately 50 mph all warning lights on the dash lit up the speedometer ceased...	11 ~ 41110 miles
POWER TRAIN 2008 chevy 3500 express van with about 40 000 miles. have a problem with the stabilatrack system and the dealer...	11 ~ 24283 miles
AUTOMATIC TRANSMISSION > POWER TRAIN when the brakes were applied the vehicle shifted into 3rd gear. the vehicle was taken to the dealer and they	10 ~ 33814 miles
SERVICE BRAKES when i was driving in my local area my brakes started to give out.in order to stop i needed...	9 ~ 78756 miles
FUEL/PROPULSION SYSTEM mechanic tested from canister to fuel tank has small leak which may result to engine light on. i went to	9 ~ 110122 miles
ENGINE tl* the contact owns a 2008 chevrolet express. while driving the transmission disengaged. the vehicle was taken to an independent...	8 ~ 107446 miles
EXTERIOR LIGHTING tl*the contact owns a 2008 chevrolet express van. the contact was driving and came across a dark road. the contact...	8 ~ 35709 miles
SEAT BELTS problem with receiving proper recall schedulingnarcc the consumer vehicle is an rv and there is no facility close enough that...	8 ~ 88090 miles
IGNITION > ELECTRICAL SYSTEM tl* the contact owns a 2006 chevrolet express. while driving 50 mph the vehicle jerked and stalled. the vehicle would...	7 ~ 11690 miles
VEHICLE SPEED CONTROL while driving van at start of rush hour traffic. and need to stop at traffic light. the road a head...	7 ~ 17366 miles
SUSPENSION tl* the contact owns a 2006 chevrolet express. while driving 30 mph the vehicle vibrated severely and stopped when the...	7 ~ 40823 miles
STEERING i was leaving a military hospital after dropping off military people and turned left and drove about 200 yards when...	7 ~ 43323 miles
FUEL INJECTION SYSTEM > FUEL SYSTEM, GASOLINE dt: the contact stated while driving the vehicle stalled intermittently. also it stalled when slowing down or when stopping. the...	7 ~ 26734 miles
SEATS consumer states the air conditioner is inoperable dealer has attempted to repair several times. *slc...	7 ~ 42417 miles
FRONTAL > AIR BAGS fax email fm dale brown(mi) request assistance in getting gm to install missing passenger side air bag in their 2003	7 ~ 60662 miles
UNKNOWN OR OTHER the frame and its crossmembers are rusted (rotted) thru above the gas tank making the van useless. the gas tank...	6 ~ 82000 miles
ENGINE > ENGINE AND ENGINE COOLING purchased another fly wheel. *dt the consumer was informed there was nothing wrong with the redesigned flywheel and there must...	6 ~ 40617 miles
DISC > FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC loss of braking effectiveness on inspection discovered that oem front axle grease seals had failed. failure had contaminated both left...	6 ~ 10500 miles
DOOR > BODY > STRUCTURE the vehicle did not come equipped with a inside door handle on the passenger side in order for passengers to	6 ~ 9153 miles
WIRING > ELECTRICAL SYSTEM fire that originated in the right rear back door factory wiring where arcing and electrical faulting were present specifically the	6 ~ 4855 miles
GASOLINE > ENGINE > ENGINE AND ENGINE COOLING 5.7l votex engine loses acceleration power when air conditioner was being used. vehicle been to dealer on two occasions...	6 ~ 5254 miles
WHEELS tl* the contact owns a 2007 chevrolet express. while driving at an unknown speed the abs warning light illuminated. after...	5 ~ 8500 miles
POWER ADJUST > FRONT ASSEMBLY > SEATS dt: contact owns a 2001 chevrolet express van. the contact stated the power pedestal bracket for the driver's seat...	5 ~ 16982 miles
BRAKE LIGHTS > EXTERIOR LIGHTING 1 after 70000 miles the ground connection in the brake light/taillight socket becomes oxidized from heating up. 2. the brake...	5 ~ 29600 miles
ROTOR > DISC > FOUNDATION COMPONENTS 2003 chevrolet express experienced brake problems.* mr. the brake rotors were worn and rusted from sitting. ts jb *cb ...	5 ~ 21505 miles
ENGINE AND ENGINE COOLING i purchased brand new chevrolet conversion van on april 30 2003 from bill heard chevrolet.i am having problem with ac...	5 ~ 16914 miles
SIDEWALL > TIRES all 4 tires contained splits on the side wall consumer was unable to drive the vehicle. *jb dot #'s: vn	5 ~ 3800 miles
AXLE ASSEMBLY > POWER TRAIN chevyrolet doesn't seem concerned. no safety defect listed. *ak...	5 ~ 2100 miles
EXTERIOR > REARVIEW MIRRORS/DEVICES > VISIBILITY both of exterior mirrors would severely shake while traveling at highway speed of 55 mph or more it causes problem...	5 ~ 10984 miles
FUEL SYSTEM, GASOLINE serviced vehicle due to *check engine light. ran rough skipped misfiring. according to the repair bill we received from emerson...	4 ~ 36217 miles
STRUCTURE 2005 chevrolet express shock tower failure. consumer stated that the shock tower cracked in half. was repaired. she states that...	4 ~ 25675 miles
12V/24V/48V BATTERY > ELECTRICAL SYSTEM dt: the vehicle is a 2004 chevrolet express 2500 van. on 7-11-05 the vehicle was making intermittent knocking noises. the...	4 ~ 59800 miles
FUEL PUMP > DELIVERY > FUEL SYSTEM, GASOLINE three times our vehicle engine has abruptly stopped running in crowded interstate traffic endangering the lives of us and occupants...	4 ~ 34317 miles
FUEL GAUGE SYSTEM > STORAGE > FUEL SYSTEM, OTHER main line party rentals has purchased 2 of the 2003 chevrolet express vans. this has been about 12 to 18...	4 ~ 28750 miles
FRONT > SUSPENSION while driving at any speed vehicle pulled to the left. dealer stated they have repaired the vehicle. consumer insisted that	4 ~ 9500 miles
DIFFERENTIAL UNIT > DRIVELINE > POWER TRAIN discovered my differential was wet with oil saw drips on garage floor. dealer says it is the tube seals on...	4 ~ 14125 miles
FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC vehicle has been in repair shop three times pertaining to brake pads . brake pads are too weak and there...	4
BUCKLE ASSEMBLY > FRONT > SEAT BELTS consumer complaint concerning the poor quality of gm and gmac products. *ts the consumer received a recall notice regarding the	4 ~ 5592 miles
PUMP > HYDRAULIC POWER ASSIST > STEERING while driving on the highway engine and brakes failed at the same time. vehicle was towed to the dealer who...	4 ~ 37586 miles
ELECTRONIC STABILITY CONTROL while driving down the road at approximately 50 mph all warning lights on the dash lit up the speedometer ceased...	3 ~ 50133 miles
REAR/OTHER > SEAT BELTS 2006 chevrolet express 15 passenger van the van is equipped with 4 bench seats. the first three benches seat three...	3
LATCHES/LOCKS/LINKAGES sliding door was closing at first then when the child safety latch was engaged it wouldn't close. then when we...	3 ~ 33333 miles
EQUIPMENT dt: contact owns a 2001 chevrolet express van. the contact stated the power pedestal bracket for the driver's seat...	3
INTERIOR/UNDER DASH > WIRING > ELECTRICAL SYSTEM fire in the left dash of a 2003 chevrolet express van g3. *ak...	3 ~ 24667 miles
PADS > DISC > FOUNDATION COMPONENTS during panic stop with empty vehicle brake effectiveness was insufficient. brake pedal traveled to mechanical stop with no antiskid cycling...	3 ~ 11667 miles
RECLINER > FRONT ASSEMBLY > SEATS purchased vehicle and noticed brake pedal arm and forward right seat bolt on driver sear were both rusted. dealer stated...	3 ~ 36690 miles
CATALYTIC CONVERTOR > EMISSION CONTROL > EXHAUST SYSTEM 2000 chevrolet express van 1500 va 4.3 liter. catalytic converter fails dealer says the internals completely break up. have had...	3 ~ 30333 miles
GEAR BOX (OTHER THAN RACK AND PINION) > STEERING the vehicle steering gear box failed. the dealer has replaced four times however problem still exists. please provide additional information.	3 ~ 11667 miles
FRONT UNDERHOOD > WIRING > ELECTRICAL SYSTEM consumer was awakened by a horn blasting in the driveway of residence. after a few minutes consumer heard a loud...	3 ~ 21567 miles
REARVIEW MIRRORS/DEVICES > VISIBILITY driver's side rear view mirror vibrates excessively. hard to view items on the mirror. *tr...	3 ~ 5667 miles
VISIBILITY/WIPER tl* the contact owns a 2004 chevrolet express. while the vehicle was parked the rear driver's side window fell out...	2 ~ 81500 miles
PARKING BRAKE on june 20th 2008 we brought our van in for a routine brake inspection and wheel alignment at 36 117...	2 ~ 18059 miles
TIE ROD ASSEMBLY > LINKAGES > STEERING 2005 chevrolet express shock tower failure. consumer stated that the shock tower cracked in half. was repaired. she states that...	2 ~ 1350 miles
FUEL INJECTION SYSTEM > FUEL SYSTEM, OTHER dt: the contact stated while driving vehicle stalled intermittently. the vehicle stalled when slowing down or when stopping. the vehicle	2 ~ 92701 miles
TEMPORARY/EMERGENCY SPARE TIRE > TIRES dt: 2002 chevrolet express. the contact stated the spare tire is secured by straps and one of the straps came...	2
HOSE, PIPING, AND CONNECTIONS > HYDRAULIC POWER ASSIST > STEERING dt: the contact owns a 2000 chevrolet express. recall 00v085000 concerning power assist hose piping and connections was issued. some...	2
HOSES, LINES/PIPING, AND FITTINGS > FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC both front brake hoses erupted on two separated occasions while driving. dealer was notified.*ak...	2 ~ 54098 miles
PEDALS AND LINKAGES > SERVICE BRAKES, HYDRAULIC purchased vehicle and noticed brake pedal arm and forward right seat bolt on driver sear were both rusted. dealer stated...	2 ~ 4285 miles
WINDSHIELD WIPER/WASHER > VISIBILITY the vehicle's horn and windshield wiper equipment failed intermittently. the cause had not been determined. please provide additional information. *jb	2 ~ 20900 miles
WHEEL BEARING > FRONT > SUSPENSION loss of braking effectiveness on inspection discovered that oem front axle grease seals had failed. failure had contaminated both left...	2 ~ 15500 miles
TURN SIGNAL > EXTERIOR LIGHTING tail lights light bulbs have to be change evry week or every other week. *nm...	2 ~ 5000 miles
DIESEL > ENGINE > ENGINE AND ENGINE COOLING 2002 chevy van/6.5 diesel leaks oil from oil coolant lines took 3 times to fix and end result was to	2 ~ 13165 miles
SEAL > AXLE SHAFT > AXLE ASSEMBLY 2002 chevy van/6.5 diesel leaks oil from rear axle seals. *la ...	2
RETRACTOR > FRONT > SEAT BELTS dealer had to replace seat belt retractor two times because it failed to lock properly 2nd row seat driver's side.	2
FRAME AND MEMBERS > STRUCTURE chevyrolet doesn't seem concerned. no safety defect listed. *ak...	2 ~ 4400 miles
AIR CONDITIONER > APPLIANCE > EQUIPMENT consumer states the air conditioner is inoperable dealer has attempted to repair several times. *slc...	2
ANCHORAGE > FRONT > SEAT BELTS the rear shoulder belts cross the seated adult occupant on his/her neck. on a child the belt crosses the child's...	2
INTERIOR LIGHTING vehicle experienced an electrical short in the courtesy light while driving when all switches were in an off position. owner	2
POWER WINDOW DEVICES AND CONTROLS > VISIBILITY 2002 chevrolet conversion van express 1500 had a problem with the drivers side window. express window would go down but...	2 ~ 73500 miles
FUSES AND CIRCUIT BREAKERS > WIRING > ELECTRICAL SYSTEM consumer noticed that when headlights are turned on tail lights fuse blows out intermittently.*ak...	2
HYDRAULIC POWER ASSIST SYSTEM > STEERING knocking on front end and faulty rear end. *la parts were replaced twice on the front and rear end of...	2
COIL SPRINGS > SPRINGS > FRONT gladiator conversion there is problem with right wheel which is causing both brakes to wear out every 1500 to 1800	2
HUB > FRONT > SUSPENSION tl* the contact owns a 2007 chevrolet express. while driving at an unknown speed the abs warning light illuminated. after...	1 ~ 34000 miles
COLUMN SHIFT > LEVER AND LINKAGE > AUTOMATIC TRANSMISSION tl* the contact owns a 2004 chevrolet express. the contact stated that while attempting to shift into park the linkage...	1 ~ 120000 miles
FILLER PIPE AND CAP > TANK ASSEMBLY > STORAGE 2003 chevrolet express fuel filler pipe leak: gas filler tube rusted through and gasoline leaked every time i refueled. corrosion...	1
VISIBILITY when driving in a horrible rainstorm the driver's side windshield wiper stopped moving and then on the next rotation swung...	1 ~ 43899 miles
TRACTION CONTROL SYSTEM 2008 chevy 3500 express van with about 40 000 miles. have a problem with the stabilatrack system and the dealer...	1 ~ 40000 miles
SHOCK ABSORBER > FRONT > SUSPENSION subject vehicle is a 2005 chevy express/explorer conversion van. the passenger side shock tower steel arm completely separated at the...	1 ~ 27000 miles
RIM > WHEELS subject vehicle is a 2005 chevy express/explorer conversion van. the passenger side shock tower steel arm completely separated at the...	1 ~ 27000 miles
MID/REAR ASSEMBLY > SEATS 2006 chevrolet express 15 passenger van the van is equipped with 4 bench seats. the first three benches seat three...	1
DRIVESHAFT > DRIVELINE > POWER TRAIN the rear end went out and the rotors are warped. i had the rear end replaced and the service tech...	1 ~ 56500 miles
HUBCAP/COVER > WHEELS i have a 2003 chevrolet 2500 express van (purchased new and well maintained) that i use for fire investigations. on...	1 ~ 50625 miles
HYDRAULIC > POWER ASSIST > SERVICE BRAKES, HYDRAULIC since the 2002 chevrolet 1/2 ton custom van was purchased it has given me brake problems. first was the rotors...	1 ~ 35000 miles
ALTERNATOR/GENERATOR/REGULATOR > ELECTRICAL SYSTEM dt: the vehicle is a 2004 chevrolet express 2500 van. on 7-11-05 the vehicle was making intermittent knocking noises. the...	1 ~ 140000 miles
ARM > SPINDLE > KNUCKLE left front wheel disengaged from van at 55 miles per hour on the interstate due to a nut falling off	1 ~ 49900 miles
COLUMN > STEERING 2000 chevorlet van w/28128 miles had power stearing column break causing vehicle to be towed because of being unable to...	1 ~ 28128 miles
ROTOR > DISC > SERVICE BRAKES, AIR rear brake rotor braking surface area has fallen off. i replaced rotors with same casting number. parts have been discarded....	1 ~ 18000 miles
AXLE HUBS > POWER TRAIN left front wheel bearing hub assembly separated causing thumping and grinding noise. immediately drove to dealer for repairs. upon inspection...	1 ~ 36900 miles
IDLER AND ATTACHMENT > ARM > LINKAGES front wheels off the ground steering wheel centered held firmly in place there is no play looseness in steering system....	1
CABLES > VEHICLE SPEED CONTROL intermittently accelerator pedal would be stiff/hard for the consumer to depress. *ak when accelerating from a standing position or a...	1 ~ 52000 miles
RADIATOR ASSEMBLY > COOLING SYSTEM > ENGINE AND ENGINE COOLING we purchased a chevrolet express van brand new in august 2000 and from day one we have had problems with...	1
LATCH > DOORS > LATCHES/LOCKS/LINKAGES 2000 chevrolet express conversion van side cargo door hinge of the rear door rusted causing the door to fall off...	1 ~ 73800 miles
CONTROL MODULE (TCM, PCM) > AUTOMATIC TRANSMISSION > POWER TRAIN problems while using cruise control on vehicle.*mr when the cruise control was engaged and the brake pedal was pressed the...	1
CRUISE CONTROL > VEHICLE SPEED CONTROL problems while using cruise control on vehicle.*mr when the cruise control was engaged and the brake pedal was pressed the...	1
HOSES/LINES/PIPING/FITTINGS > COOLING SYSTEM > ENGINE AND ENGINE COOLING my hose that connects to the engine to the radiator has cracked at least three times in the past two...	1 ~ 15000 miles
SENSOR/CONTROL MODULE > FRONTAL > AIR BAGS air bag light is on on dashboard. chevrolet had installed the airbag sensor on the floor under the drivers seat...	1
HORN > ELECTRICAL SYSTEM the vehicle's horn and windshield wiper equipment failed intermittently. the cause had not been determined. please provide additional information. *jb	1 ~ 36800 miles
COOLING SYSTEM > ENGINE AND ENGINE COOLING driver said van was running rough and white smoke came out of the tail pipe. took vehicle to mechanic. mechanic...	1 ~ 68612 miles
FUEL PUMP > DELIVERY > FUEL SYSTEM, OTHER emc fuses blown / fuel pump failure...currenty 3 of our 15 chevroletrental vans have experienced blown emc fuses causing the...	1
RACK AND PINION > STEERING the rack and pinion unit has lots of play in the center. (approx 50k) the transmission slips in reverse from...	1
ACCELERATOR PEDAL > VEHICLE SPEED CONTROL the rack and pinion unit has lots of play in the center. (approx 50k) the transmission slips in reverse from...	1
DELIVERY > FUEL SYSTEM, GASOLINE consumer stated while driving and without warning the fuel sending unit failed and shut off. dealer notified. ts tt jb...	1 ~ 60610 miles
LATCH > TAILGATE > LATCHES/LOCKS/LINKAGES consumer states the tailgate doors do not have a retainer latch to keep them from swinging too far outward(perpendicular to...	1
EQUIPMENT ADAPTIVE/MOBILITY side door hinge has frozen. door will not open or close. *ak consumer states that this hinge failure caused the	1
TANK ASSEMBLY > STORAGE > FUEL SYSTEM, GASOLINE chevyrolet doesn't seem concerned. no safety defect listed. *ak...	1
UPPER ARM > CONTROL ARM > FRONT while driving 30 mph ball joints broke from vehicle with no prior warning. consumer lost control of vehicle and hit...	1
MANUAL TRANSMISSION > POWER TRAIN while driving the transmission failed consumer was informed by dealer that the sun gear in the transmission had gone out.*jb...	1
STEERING WHEEL/HANDLE BAR > STEERING nut on steering column fell of causing loss of steering.*ak an arm on the ppwer steering cylinder is bolted that...	1
WINDSHIELD > VISIBILITY the company i work for recently purchased a new work van for me to use. upon my first day of...	1
VALVE > TIRES the valve stems on three of my tires were malfunctioning due to improper design of the stems. the problem only...	1
MODULE > IGNITION > ELECTRICAL SYSTEM consumer's new 2000 vehicle which has a rv on a chevrolet chassis engine stalls out at will in the heat....	1
EXHAUST SYSTEM > ENGINE AND ENGINE COOLING no summary listed for abov evehicle. *ak...	1
POWER STEERING FLUID > HYDRAULIC POWER ASSIST > STEERING i took my van in under warranty because my abs doesn't work. my rear axle clanks and winds. two weeks...	1
CONVENTIONAL > PARKING BRAKE vehicle was in park mode and when depressing emergency brake vehicle would still travel. please provide further information. *ak...	1
DEFROSTER/DEFOGGER/HVAC SYSTEM > VISIBILITY when driving in the 12 passenger van above the elevation of 6000 feet or with 6 passengers the defroster will	1
HEADLIGHTS > EXTERIOR LIGHTING consumer noticed that when headlights are turned on tail lights fuse blows out intermittently.*ak...	1
MANIFOLD/HEADER/MUFFLER/TAIL PIPE > EXHAUST SYSTEM > ENGINE AND ENGINE COOLING knocking on front end and faulty rear end. *la parts were replaced twice on the front and rear end of...	1
RADIO/TAPE DECK/CD ETC. > ELECTRICAL > EQUIPMENT knocking on front end and faulty rear end. *la parts were replaced twice on the front and rear end of...	1
TAIL LIGHTS > EXTERIOR LIGHTING consumer noticed that when headlights are turned on tail lights fuse blows out intermittently.*ak...	1

FAQ

What year Chevrolet Express is the most reliable?

Speaking of the models produced in the last 10 years, Chevrolet Express models of 2006, 2007, 2008 year of manufacture have had the least number of complaints.

What year was a bad year for Chevrolet Express?

Chevrolet Express models of 2000 and 1999 are probably the years to be avoided like the plague due to a higher than an average number of issues reported.

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